Electronic Circuit Board Design ,PCB Design ,Mechanical Design

Board Design

Electronic Hardware Board Design and Architecture development

Electronic R&D Multidisciplinary Services|Electrical Schematic Circuit and Board Design| Digital High Speed|Analog |Wifi &BLE|RF & Microwave|Power|Motion Control|

Our hardware engineers are domain experts specializing in board design and electronic architecture development. They are highly skilled and knowledgeable in various electronic fields such as digital, analog, HF-RF, microwave, video, power, and more.

Digital

High-Speed design for FPGA - CPLD - DSP - ASICs - CPU - MCUPIC - AVR - MSP
Memory interface design for DDR2 - DDR3 - DDR4 - DDR5 - SDRAM - QDR
Comm. interface design for SERDES - SPI-4 - POE - GbE - PCIeIII-IV - 10GbE
Comm. interface design for LAN-Ethernet-USB-USB3_4--PCIe-XAUI-I2C-SPI-UART

Analog

Sensitive interface design for Sensors-Filters-Comparators-AMP-Motion
Audio Speaker and electret microphone - audio recorder and communication
Precision design for Optical-Clock-Thermostat-Strain Gauge-Boost
Thermometer -Speedometer-Gyroscope-Seismometer-Simulators-Monitors

HF-RF & Microwave

Complex design for Antennas-Radars-WIFI-BLE-LNA/HPA-PLL
Wireless control design for receiver 5 GHz & transceiver for wireless Rx/Tx 2.4GHz
Application microwave designs - RFIC/HMIC/MMIC and microwave generators.

Video & Power

Application interface design for HDMI - HDTV - HDCP- DVI - SVIDEO - VGA - RGB
Wireless transmission video FPV drone for UAV - EO/IR sensors - Cmos camera
High current designs for PS-UPS-PDU-ACU-SSPC-SSCB- AC-DC \ DC-DC
Automation and motion control for PDU multi-channel system and EPD
Platform - robotics motion control AMR and battery charger designs

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SCHEMATIC Design

First, we build a custom component library based on existing symbols, and when necessary, we design new symbols. Using the library, we design the electronic schema. Schematic symbols are created as per the IEEE standards.

Our specialized abilities:

Convert schematic designs between different ECAD software platforms.
Reverse engineer schematic designs from completed electronic devices.
Rapidly create a digital schematic design based on sketches made on paper.

Our design tools

We build our electronic schematic designs and block diagram designs with the ECAD software tools:

OrCAD schematic capture V 17.4
Altium schematic capture V 22.9
Mentor schematic capture VX2.10

Testing the designs

Quartus/ModelSim - Simulate and analyze our digital designs
Pspice/Synopsys - Optimize and verify our analog circuit designs
Ansys/Keysight ADS - Additional simulation tools are for DVT (Design Validation Test).

PCB Design

PCB & Layout Design |Altium|Cadence|Mentor |Si/Pi Simulation

Printed Circuit Board Design|HDI Blind Buried & Laser Via Technology|Stacked & Staggered Vias|Complex Layer Stackup|Flex & Rigid Boards|Footprint Library Creation

At TracePCB, a team of 24 experienced PCB designers work on projects for corporations, as well as StartUp companies. The PCB layout software is chosen based on the client’s requests.

The tools we use

We develop our 3D component footprint library design and create our PCB layout design with the PCB CAD software tools:

OrCAD Allegro V 17.4
Altium Designer V 22.9
Mentor Expedition VX2.10

PCB footprint, including pads stack creations, are named as per the

recommendations made in IPC2221/2 standards.

PCB design capabilities

HDI design with via-in-pad, blind/buried/micro vias/stacked vias
Microelectronic design with 2.0mils/2.0mils trace/spacing
COB/Flip Chip/Package/Hybrid/ embedded chip design
Complex stackup layers for high-speed signals/matching delay
Professional High-Frequency design/microwave precision design
Special high current design for aluminum/ceramic material
Heavy copper and copper bonding design for Power boards
Flex/Rigid 3D design for electronic/mechanical miniature product

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SI/PI Analysing

We provide clients with advanced signal and power integrity solutions throughout all project phases: design, simulation, testing, measurement, and optimization.

The different types of analyses.

Pre-layout phase is used to test the feasibility of the designs.
Post-layout analysis is used to ensure electronic constraints at both card-level and system-level.

Signal integrity capabilities

High speed/match and propagation delay analysis
Crosstalk analysis and layout design inspection
Placement optimization of serial and ended resistors
Noise, distortion, and signal loss effects the reduction

The tools we use:

‍HyperLynx Mentor Graphics VX.2.12.
Sigrity Aurora Cadence 2022.1 HF2
Si/Pi Altium Designer 22.9.1

Power integrity capabilities

Impedance target, DC drop, decoupling, and noise impacts
Good PDN, enough copper to carry a high level of current
DC drop and AC decoupling identification and analysis
Ground bounce noise and crosstalk power ripple reduction

Thermal analysis capabilities

Identify high temperature and hot mechanical parts
Prevent hot electronic parts and components that are mounted on PCB
We find the DC power loss and change the PCB stack up or PCB material
Find an airflow solution and connect it to a heat sinking element

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Firmware Development

Electronic Firmware and Software Design and Code Development

Firmware for Embedded Microcontrollers| MCUs/CPUs| SoC platforms using C/C++ Real-Time programming language|for Altera,Xilinx FPGA using the VHDL/Verilog language

TracePCB’s talented firmware engineers realize RTL coding using the VHDL/Verilog language and IAR embedded workbench coding for ARM/cortex processors.

Our team specializes in:

Embedded micro-controllers and SoC platforms using C/C++, Real-Time programming language.
Wireless applications on MCUs/CPUs for low-power

Wearable IoT products using thin OS such as FreeRTOS and MQX CMSIS, RTX applications.

Software Development

TracePCB’s professional software engineers know how to program RT embedded systems and GUI software processing for testing and control systems.

Special abilities:

GPU software for computer vision for machine learning and streaming/video devices
Data communication TCP/IP protocol for internet networking
Machine-to-machine MQTT protocols
For front-end, Kernel development, and GUI solutions, we use Windows, Linux, and various mobile development languages

Programming languages:

C++
C#
Java
Kotlin
Python

Versatile applications

Our experienced developers worked on IoT, cloud, web, desktop, mobile network, communication applications, and more.

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Mechanical Design

Mechanical |Enclosure |Package| Design for Electronic products

3D Mechanical Design|Quick Mockup|Plastic Modelling Design|Metal CNC Sheet Metal Design|Injection Plastic Molding Design|Heat Radiation Simulation Heat-sink Design|

TracePCB can deliver a 2D or 3D tailor-made mechanical product, including mechanical modeling and simulation designs. We lead the mechanical development of systems and subsystems from client requirements to an entire production file.

Special benefits:

We deliver rapid prototyping, and structural/stress analysis
Our engineers simulate and analyze the thermal dynamic and shock stress levels
We help our clients with heat radiation simulation for heat-sink design

Materials

Our mechanical engineers create metal CNC, sheet metal, and plastic injection molding

Tools:

SolidWorks/AutoCAD are used to design and draft the project

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Package Design

TracePCB contributes to the next generation of mechanical miniaturization and package design. Our high-quality mechanical engineers plan and develop advanced package designs to ensure the client’s product realization.

Our package design department specializes in miniature enclosures from plastic or metal that can be used in microelectronics.

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Our Design and R&D Services